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Cuplock Scaffold System Full Set of Standards Ledgers Braces Accessories
Zhuozhan’s Cuplock Scaffold System offers a complete solution for safe and efficient scaffolding on any construction site. Our system includes a full set of standards, ledgers, diagonal braces, and essential accessories, all designed for seamless compatibility and quick assembly.
Whether you’re working on high-rise façades, bridges, industrial plants, or infrastructure projects, Zhuozhan’s Cuplock Scaffold System delivers versatility, safety, and long-term cost savings. All components are produced under strict quality controls and conform to international standards like EN12810 and BS1139.
→ Trust Zhuozhan for a complete scaffolding system that fits every project.
Component Display
Our cuplock system includes the following components:
|
Component |
Description |
|
Vertical Standard |
600-3000mm, Q355B, hot-dip galvanized, variou lengths |
|
Horizontal Ledger |
600-1500mm，Horizontal bars forming platforms and grids. |
|
Base Jack |
Adjustable footings for leveling. |
|
U Head Jack |
Supports beams or formwork in shoring. |
|
Steel Plank |
Walkways for safe working platforms. |
|
Cuplock Connectors |
Pins and joints linking scaffold parts. |
Overview of Components
Vertical Standard
The Vertical Standard is the main upright component of the Cuplock scaffolding system. It features fixed cup joints at regular intervals to connect horizontal ledgers and diagonal braces securely.
Made from high-strength Q345 or Q235 steel, it provides vertical load-bearing support and forms the backbone of the scaffold structure.
→ Available in various lengths: 0.6m/ 0.9m /1.2m /1.5m /1.8m/2.1m/ 2.4m /3.0m etc.
→ Surface finish: Hot-dip galvanized or painted
|
Cuplock scaffold Vertical Standard |
|||||||
|
Length(mm) |
Tube thickness(mm) |
Material |
Tube diameter(mm) |
Weight(kg) |
Number of roots/ton |
Meters/tons |
Surface treatment |
|
600 |
3.5 |
Q355 |
48 |
3.69 |
271 |
192 |
Hot-dip galvanizing120μm |
|
900 |
3.5 |
Q355 |
48 |
4.92 |
203 |
203 |
Hot-dip galvanizing120μm |
|
1200 |
3.5 |
Q355 |
48 |
6.85 |
146 |
190 |
Hot-dip galvanizing120μm |
|
1500 |
3.5 |
Q355 |
48 |
8.78 |
114 |
183 |
Hot-dip galvanizing120μm |
|
1800 |
3.5 |
Q355 |
48 |
9.95 |
100 |
190 |
Hot-dip galvanizing120μm |
|
2100 |
3.5 |
Q355 |
48 |
11.08 |
90 |
198 |
Hot-dip galvanizing120μm |
|
2400 |
3.5 |
Q355 |
48 |
13.05 |
76 |
190 |
Hot-dip galvanizing120μm |
|
3000 |
3.5 |
Q355 |
48 |
16.15 |
62 |
192 |
Hot-dip galvanizing120μm |
Horizontal Rod
Horizontal Rod, often called Ledgers, are essential components that connect vertical standards in the Cuplock scaffolding system. They don’t just link the structure together—they shape the entire working platform, creating strong and level surfaces for workers and materials.
Engineered from high-strength steel, these bars ensure excellent stability and load distribution across the scaffold. Thanks to the clever cuplock locking mechanism, installation and dismantling are fast and secure, saving valuable time on site.
Available in a wide range of lengths, Horizontal rod can easily adapt to different project layouts, whether you’re building straight runs, corners, or irregular shapes. Their hot-dip galvanized finish provides long-lasting protection against rust and harsh weather conditions.
→ Lengths available: 0.6m/ 0.9m /1.2m /1.5m
→ Finish options: Hot-dip galvanized or painted
|
Cuplock scaffold Horizontal Rod |
|||||||
|
Length(mm) |
Tube thickness(mm) |
Material |
Tube diameter(mm) |
Weight(kg) |
Number of roots/ton |
Meters/tons |
Surface treatment |
|
600 |
3.5 |
Q355 |
48 |
3.51 |
284 |
284 |
Hot-dip galvanizing120μm |
|
900 |
3.5 |
Q355 |
48 |
4.56 |
219 |
219 |
Hot-dip galvanizing120μm |
|
1200 |
3.5 |
Q355 |
48 |
6.37 |
157 |
157 |
Hot-dip galvanizing120μm |
|
1500 |
3.5 |
Q355 |
48 |
7.42 |
135 |
135 |
Hot-dip galvanizing120μm |
Solid Base Jack
The Solid Base Jack is a crucial foundation component in the Cuplock scaffolding system. Designed to ensure stability and safety, it acts as the adjustable footing that keeps the scaffold level, even on uneven ground.
→ Adjustable height range:0mm–650mm (or as customized)
→ Finish: Hot-dip galvanized for superior corrosion resistance or Painting
|
parameter |
Specification |
|
outer diameter |
Ø34 mm / Ø38 mm |
|
Screw length |
350 mm / 500 mm / 650 mm |
|
Thread Type |
ACME Thread / Square Thread |
|
Base plate size |
120×120×5 mm / 150×150×6 mm |
|
Number of holes on bottom plate |
4 holes / No holes |
|
Material |
Q235 / Q355 |
|
Surface treatment |
Hot dip galvanizing / electro galvanizing / spray painting |
|
Unit weight range |
3.5 kg – 5.5 kg |
|
Carrying capacity |
Up to 8 tons |
|
Applicable systems |
Ringlock/Cuplock/Frame scaffolding system |
Hollow Base Jack
The Hollow Base Jack is an essential adjustable component in the Cuplock scaffolding system, providing a flexible and stable foundation for safe construction work. Unlike solid versions, the hollow design reduces weight without compromising strength, making handling and transport easier on busy job sites.
It’s an ideal choice for projects where frequent repositioning or height adjustments are required, offering both durability and practicality. A hot-dip galvanized finish provides excellent corrosion resistance, ensuring reliable performance in harsh weather conditions.
→ Adjustable height range:0mm–650mm (or as customized)
→ Finish: Hot-dip galvanized for superior corrosion resistance or Painting
|
parameter |
Specification |
|
outer diameter |
Ø32 mm / Ø34 mm |
|
Wall thickness |
4.0 mm / 4.5 mm |
|
Screw length |
350 mm / 500 mm / 650 mm |
|
Thread Type |
ACME Thread / Square Thread |
|
Base plate size |
120×120×5 mm / 150×150×6 mm |
|
Number of holes on bottom plate |
4 holes / No holes |
|
Material |
Q235 / Q355 |
|
Surface treatment |
Hot dip galvanizing / electro galvanizing / spray painting |
|
Unit weight range |
2.2 kg – 3.5 kg |
|
Carrying capacity |
Up to 6 tons |
|
Applicable systems |
Ringlock/Cuplock/Frame scaffolding system |
Solid U Head Jack
The Solid U Head Jack is built for strength and precision in the Cuplock scaffolding system. Made from solid high-grade steel, it’s designed to firmly hold beams and formwork in place, offering unmatched stability for heavy-duty applications like concrete slab casting and bridge construction.
A hot-dip galvanized finish protects it from rust and corrosion, ensuring reliable performance in any environment.
→ Adjustable height range: 600mm–800mm (custom sizes available)
→ Finish: Hot-dip galvanized for maximum durability or Painting
|
parameter |
Specification |
|
U bracket width |
120 mm / 150 mm |
|
U support height |
50 mm / 80 mm |
|
Screw outer diameter |
Ø34 mm / Ø38 mm |
|
Screw length |
350 / 500 / 650 mm |
|
Surface treatment |
Hot dip galvanizing / painting |
|
Weight range |
4.2 kg – 6.5 kg |
|
Carrying capacity |
Up to 8 tons |
Hollow U Head Jack
The Hollow U Head Jack is a lightweight yet strong support component used in Cuplock scaffolding and formwork systems. Designed to cradle beams and formwork securely, it ensures stable and level platforms for concrete slabs, bridge decks, and other structural works.
→ Height range: 600mm–800mm (adjustable)
→ Finish: Hot-dip galvanized
→ Applications: Slab formwork, beam support, shoring systems
|
parameter |
Specification |
|
U bracket width |
120 mm / 150 mm |
|
U support height |
50 mm / 80 mm |
|
Screw outer diameter |
Ø32 mm / Ø34 mm |
|
Wall thickness |
4.0 mm / 4.5 mm |
|
Screw length |
350 / 500 / 650 mm |
|
Surface treatment |
Hot dip galvanizing / painting |
|
Weight range |
3.0 kg – 4.5 kg |
|
Carrying capacity |
Up to 6 tons |
Steel Plank
The Steel Plank is an essential part of the Cuplock scaffolding system, forming safe and sturdy working platforms for workers and materials. Made from high-strength steel, it offers excellent load-bearing capacity and durability, ensuring reliable performance even under heavy use.
→ Common lengths: 1.0m, 1.5m, 2.0m, 3.0m
→ Width options: Typically 210mm–300mm
→ Finish: Hot-dip galvanized
|
parameter |
Specification |
|
Material |
Q235 / Q345 |
|
width |
210 mm / 240 mm / 250 mm / 300 mm |
|
Height (side height) |
45 mm / 50 mm |
|
thickness |
1.0 mm / 1.2 mm / 1.5 mm |
|
length |
1000 mm – 4000 mm (customizable) |
|
Surface treatment |
Hot dip galvanizing / electro galvanizing / spray painting |
|
Anti-slip design |
Punching / Wave pattern / Embossing |
|
Connection method at both ends |
Hook / Flat Head |
|
Single block weight range |
3.5-9.03 kg (depending on the size) |
|
Carrying capacity |
Single block can carry 200 kg – 350 kg |
|
Applicable systems |
Ringlock scaffolding system |
Cuplock Connectors
Cuplock Connectors are vital accessories used to join vertical standards securely in the Cuplock scaffolding system. They ensure structural continuity, alignment, and safety when stacking standards vertically for increased height.
|
parameter |
Specification |
|
Material |
Q235 / Q345 |
|
Pipe Outer Diameter |
Ø48.3 mm |
|
Wall thickness |
3.0 mm / 3.2 mm / 3.5 mm |
|
Height (Length) |
200 mm / 230 mm / 250 mm |
|
Lock disk type |
8-hole plate / round plate (Rosette) |
|
Lock plate thickness |
10 mm / 12 mm |
|
Welding process |
Robot welding / manual welding |
|
Surface treatment |
Hot dip galvanizing / electro galvanizing / spray painting |
|
Unit weight range |
1.5 kg – 2.5 kg |
|
Functional purpose |
Used to connect poles to poles to enhance overall stability |
|
Applicable systems |
Cuplock scaffolding system |
FAQ
Q1: What is a Cuplock Scaffolding System?
A Cuplock scaffolding system is a modular steel scaffold structure featuring unique cup-joint connections. It allows fast, secure assembly using vertical standards, horizontal ledgers, braces, and other components.
Q2: What is the load capacity of the Cuplock system?
Each vertical leg can typically support ≥ 40 kN (approximately 4 tons), depending on spacing, layout, and support conditions. All components are tested to meet EN12810 and BS1139 standards.
Q3: What certifications does your scaffolding comply with?
Our Cuplock scaffolding meets international standards such as:
EN12810 / EN12811 (Europe)
BS1139 (UK)
AS/NZS (Australia/New Zealand)
Q4: Is Cuplock suitable for curved or irregular building designs?
Yes! Cuplock’s modular design easily adapts to curved façades, circular structures, and complex layouts by adjusting ledger and brace configurations.
Q5: Can I purchase individual parts instead of a full set?
Absolutely. We sell both complete systems and individual components, helping you replace worn-out parts or expand your existing inventory.